Love your Harley? Sometimes, it needs a new fuel tank. Here’s how to do it. Let’s make it easy for you!
Why Replace Your Harley’s Fuel Tank?
Many reasons can make this important:
- It might be rusty.
- Maybe it’s leaking.
- Could be you want a new color.
- Or you just want an upgrade.
What You Will Need
Before starting, make sure you have these:
| Tool/Equipment | Description |
|---|---|
| New Fuel Tank | The replacement tank for your Harley. |
| Wrench Set | For loosening and tightening bolts. |
| Socket Set | Another helpful tool for bolts. |
| Screwdrivers | For removing any screws. |
| Drain Pan | To catch any leaking fuel. |
Steps to Replace Your Fuel Tank
- Prepare Your Bike: Make sure it’s on a flat surface.
- Safety First: Don’t smoke or use open flames.
- Drain The Tank: Empty the fuel into a drain pan.
- Disconnect Battery: Safety is key; remove the negative cable.
- Remove Seats: Take off the seats for better access.
- Take Off The Fuel Lines: Be gentle; don’t break them.
- Unbolt The Tank: Use your tools to loosen the bolts.
- Lift The Tank: Carefully lift it off your bike.
- Put On The New Tank: Line it up right, then lower it down.
- Bolt It In Place: Not too tight, yet snug and secure.
- Reconnect Fuel Lines: Double-check for any leaks!
- Connect The Battery: Put the negative cable back on.
- Check Your Work: Make sure everything looks good.
- Test Ride: Go for a short, safe ride to test.
Tips and Tricks for a Smooth Process
Here’s how to avoid problems:
- Work in a Ventilated Area: Fumes are bad for you.
- Have Patience: Don’t rush; it can cause mistakes.
- Take Pictures: Before removing parts, it can help later.
Maintenance After Replacement
After the replacement, don’t forget to:
- Regularly check for leaks.
- Clean your new fuel tank often.
- Keep an eye on the tank’s bolts.
Credit: www.highflowfuel.com
Credit: www.ebay.com
Frequently Asked Questions
What Is Harley Davidson Fuel Tank Capacity?
Harley Davidson models vary, but tank capacities generally range from 3. 5 to 6 gallons.
How To Detect Harley Fuel Tank Issues?
Look for leaks, rust, or damage on the tank’s surface, and check for starting difficulties or fuel smells.
What’s Involved In Harley Tank Replacement?
Tank replacement involves draining the fuel, removing the old tank, and installing a new one with proper fittings.
Estimated Cost For Harley Fuel Tank Replacement?
Costs range from $200 to over $2000, depending on the model and tank quality.
Conclusion
Replacing your Harley’s fuel tank is big work. But it can be done. By following these steps, you’ll ride again soon. Happy riding, and be safe on the road!
